A few months ago I was able to get my hands on some great old wood when a gentleman I know rebuilt his front porch. When I asked, “do you have a plan for all that old wood?” (trying to hint around that I wanted it) his response was, “a good match.”
I couldn’t stand idly by and watch him burn that beautiful wood, so I asked if I could have it. Now, the tricky thing was this was in Louisiana. I live in Texas. And I had flown to Louisiana on this trip. I went to LA a lot for work at the time, and I knew that eventually (because of project circumstances) someone would have to drive the work truck out there instead of fly, so I would just ask them to bring the wood home for me. Easy peasy. I selected some nice pieces because I knew I wouldn’t need all of it, and I stored it away for the next team to drive up. However, there was a miss-communication and the gentleman that let me have the wood thought that I wanted all of it afterall! So when the next team drove up he helped them load a half-bed full of old lumber. Geez.
I ended up taking more than I had planned, but I felt terrible that the rest was thrown away. NO ONE WANTED IT! And I definitely didn’t have space for all that lumber. I couldn’t even fit it in my car – I DRIVE A PRIUS!
So several months have gone by, and I finally got the guts/energy/inspiration/whateveryouwanttocallit to finally do something with the old lumber. However, since I have had it for several months, Hubby thought it was taking up too much room in the garage (which it was), so he put it outside next to the garage. Where it got rained on, and full of spiders and roaches, and started to grow fungus. Grreeeaaattt….
I was able to wipe all the surfaces down with a wet rag, kill all the spiders and roaches, and then I set the wood out to dry because it had absorbed so very much rainwater.
Also, I raided the barn at my parents’ house recently, and turned up with this:
This is an old bench that my mother has had forever, and it was her grandmother’s. Obviously something along the way had removed the top, so I decided this would be a great base for my first attempt with this old wood. And the bench was already a beautiful color, so there was no need to re-stain it.
Seeing as how I HATE spending money on things that I can make myself, I looked online for a nice pattern that I could turn into a stencil and I found this:
I thought about simply putting it into the corner of the bench and having two or four corners be decorated instead of the center, but then I thought that I really need to expand my horizons with stenciling, so I decided to put this into the center of the bench and using the same stencil four times to make a circular pattern. Also, I decided against doing my chalk method and instead attempted to cut out the pattern from a clear transparency, since I was going to be using the same stencil multiple times I didn’t want it to get stuck to the roller or soggy with paint.
Also, thanks to some advice from Ashley over at Domestic Imperfection, I got some clear polycrylic to protect the beautiful blue paint that was already the amount of distressed that I loved. The last thing I wanted to happen was for the blue paint to chip away the first time someone sat on the bench! Also thanks to Ashley’s advice, I tried it out on some extra wood first to see how it would behave. What I discovered was this: It looks much better brushed on than sprayed on – when it was sprayed it didn’t seem to go on evenly, and I could see bubbly marks. Luckily it dried slow enough that I could spray it on and smooth it out with a foam brush. Also, I tested what it would look like when I painted over the polycrylic. I did NOT like how this made the paint look. Because of the now smooth painted surface the new paint didn’t go on evenly. So I decided that I would paint on the pattern and then spray it with polycrylic to seal the final product. Also, as several DIYers have pointed out, I bought water-based polycrylic because the oil-based kind is known for causing discoloration in your paint over time.
The next step was to build a frame for the wood to screw into place. I didn’t want to attach the reclaimed wood directly to the bench wood, because I was afraid that I would screw it up terribly, and ruin perfectly good wooden bench legs. So instead I spent $1.67 on a 1″x2″x8′ dowel to use as a frame. I wasn’t quite sure where I was going with this because I have never framed anything out like this before, but after one or two miscalculations (this bench is a very weird size, so there aren’t exact inches. The measurements were like 11.62 inches instead of 12) I got the frame set.
I also was nervous about attaching this to the bench legs, but I guess I needed some sort of stability, so I bit the bullet and screwed the frame into the legs.Sort of.
I drilled some cheater holes into the wood first, and then put in the screws. Unfortunately though, I was so concerned about drilling too deep and going right through the bench frame, that I didn’t drill deep enough so the screws started stripping before I got them flush with the wood. Good thing they will be hidden by the top 🙂
After a few cold snaps and not wanting to work in the garage/yard because I just wanted to be warm, I sucked it up and got the energy to work on it again. Also, and I will say this was the real hold up, I didn’t have a good way to steady the boards while I attached them to the frame. I was worried about them being too far apart from each other after I screwed them into the wood, and being stuck with them that way.
Until just a couple weeks ago, when Hubby and I went to Harbor Freight so he could buy a manual log splitter. I saw these awesome, huge, heavy-duty clamps, (that were only like $10 each) and I knew that was what was missing from my garage repertoire I had been trying to build up. A few days later, I had the top attached.
Now, in order to do the pattern on the top, I had a couple ideas. I thought I could do the chalk method I had used in the past, but then I was afraid that the pattern would be too busy for the chalk to work. I thought about stenciling, but I had recently had bad luck with a home-made stencil, so I was a little gun shy. And the last thing I want to do is screw up this beautiful reclaimed wood! So I decided that I would cut out the negative (white) space, and use it to trace with a pencil. As I was cutting out the negative space, the positive space tore in a few places, so I was definitely going to have to trace with the pencil instead.
And I also discovered that the pattern was actually too big to put into the center and repeat it 4 times, making a perfect circle. Whoops, I guess I should have checked that. Oh well, I like the idea of the corners being decorated too!
I taped the stencil down and drew the shapes in with a pencil. I made sure to have lots of light in the form of a head lamp to make sure I could see what I was doing clearly.
Here is a close up of what the penciling looked like.
I did two layers of white paint and then added a light gray to the edge to make it pop out a little bit, but not too much.
So now I have a beautiful accent piece that cost $0, and an extra seat if needed!